Skip to main content

The Latest

°FAI: Screen printing setup times

Two weeks ago the press log credited someone with a sixteen-hour breakdown. So I made some updates to the logs. You can check out the earlier development here, here and here. The tablet went to sleep overnight, its software timers stopped with it, and the check-in popup and auto-pause slept right through, while the clock…

TBT: Coating Screens for Screen Printing: EOM Is the Number That Decides Your Print

Drawn from working printers’ conversations on The Shirt Board, 2013–2016. Source threads linked throughout. Every printer has a coating ritual, one wet pass or two, sharp edge or round, which side last. Far fewer can tell you what those rituals actually produce, because the result of coating isn’t a routine, it’s a measurement: EOM, emulsion…

°FAI: Human in the loop AI, Keep the Failure

A few weeks ago I did a Shirt Show episode, and one of the things we talked about was keeping a human in the loop. Because ultimately, a junior separator learns by failing. You fail over and over again, and then you get better at what you’re doing. °FAI: Human in the loop AI, Keep…

TBT: Discharge Printing: What a Decade of Shop Talk Actually Teaches

Everything below is drawn from real conversations between working printers on The Shirt Board, 2011–2022. Source threads are linked throughout — the arguments are worth reading in full. TBT: Discharge Printing: What a Decade of Shop Talk Actually Teaches Discharge gives you the softest print you can put on a dark garment — and in…

°FAI: AI Pipeline for a Screen Print Factory

I recently attended the Decorators Summit in Nashville by Printing United, and this was my presentation. °FAI: AI Pipeline for a Screen Print Factory: Everybody wants an autonomous agent on day one. That’s exactly how you get bad output and torch your own confidence in the system before it’s earned any. So I don’t build…

TBT: Water-Based Special Effects Print the Idea Not the Ink

Here’s the rundown. We’ve covered the screen and the ink. Now the fun part, the art. Foil, puff, crackle, flock, burnout: none of these are new. Printers have been pressing foil and puffing ink for decades. Somewhere along the line, though, the trade started treating them as cheap novelty, a sticker-y add-on rather than real…

°FAI: AI Adoption Is a Leadership Decision

I attended the Printing United Decorators Summit in Nashville at the end of June, and this is an excerpt of the speech given by Ami Servi-Bonner, VP of Printing AI for Printing United Alliance. AI Adoption Is a Leadership Decision The tools will be commodity by next year At a recent industry talk, Amy Servi-Bonner,…

TBT: Waterbased Was Never the Problem

Here’s the rundown. Last week we revisited the screen side of water-based printing. Now let’s talk ink, because honestly, that’s where most of the old fear lives. Rewind to the UK in the late 1980s: plastisol barely existed there yet, so water-based wasn’t a choice. It was simply how you printed. Tony Palmer started in…

°FAI: Scaling expertise with AI

I attended the 2026 Decorator’s Apparel summit by Printing United in Nashville in the end of June, and this is an excerpt of Davis Slagle’s presentation The bottleneck is a person Every shop has a ‘person.’ The one you send the hard design to, the rep who just knows what closes. That knowledge never leaves…

TBT: Water-Based Screen Printing: Why Emulsion Finally Works

Here’s the rundown. If you ran water-based ink a 20 years ago, you remember the heartbreak. You coated a screen, hardened it, waited a full day, and then watched it dissolve around print number ten. Pinholes everywhere. A razor blade and a sour mood for reclaim. Honestly, water-based earned its scary reputation the hard way.…

No more pages to load